How to establish a personalized MES system

2022-08-24
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How to establish a personalized MES system

Abstract: as for the introduction of the truly applicable MES system, the MES system will make the production information of the factory real-time, data-based and transparent. Factories can use these production information to make many management applications. Therefore, different from the previous operation management, we can seek some changes, which may be in the production process, performance management or quality management

the emergence of manufacturing execution MES system has solved the most concerned problems of production managers, such as the formulation and implementation of production operation plans, production command and scheduling, the handling of emergencies in the production process, the implementation of process standards, the control of product quality, the mastery of equipment operation, the statistics of output, WIP and production consumption, the human resources status of production lines with lower viscosity, and the inventory of raw materials, materials and finished products

then, how to build an MES system suitable for the enterprise itself, so that the enterprise can implement production and manufacturing management in all production links, reduce production and manufacturing costs and improve production quality

deeply explore the production management needs of enterprises

when evaluating whether manufacturing execution system is needed, enterprises often fall into some questions first: what functions can MES system provide? Can you give me a benefit evaluation report after importing the system? Etc., these questions will make the enterprise be transferred by the discussion between the numerous functional and technical aspects of the system when evaluating, and it is easy to ignore the real needs of the enterprise in production and manufacturing management. If the system cannot be evaluated according to the needs and problems, it may lead to poor applicability of the system, but will lead to more problems

in the experience of serving customers, some customers import MES system only because other competitors have imported it, so they also need to import it, or because of customer requirements. Regardless of the reasons, enterprises should list the self-examination of manufacturing links as an important topic for enterprise development

in terms of the applicability of the future MES system, it is important for the key users of each production center to reflect in detail the real difficulties and bottlenecks encountered in production management. Secondly, when analyzing the needs of customers, whether MES consultants can use guidance to assist users. Often, when the customers cannot express in detail, they must borrow the industry experience of MES consultants to import, so that users can express their needs more clearly. Such an interactive approach can greatly improve the user's willingness to use and applicability of the system without being sure of the absolute wear of parts. Only by putting forward a real solution to the bottlenecks and difficulties of production management can the applicability of the system be good in the future

breakthrough of MES system in production management

about the introduction of the truly applicable MES system, the MES system will increase the steel consumption of the factory by about 50 million tons, and the production information will be instant, data-based and transparent. Factories can use these production information to make many management applications. Therefore, different from the previous operation management, it can be used as a new material to seek some changes, which may be in the production process, performance management or quality management

therefore, enterprises should be prepared for change in production management. And how to break through? It also depends on how enterprises use these MES related information to make the most suitable changes in production management, so as to seek breakthroughs and improvements

however, will all production management related problems be solved after the MES system is imported? The answer is, of course, No. MES system can only analyze and feed back relevant information in production, but it must be assisted and implemented in combination with effective management systems and rules

for example, the system has clearly recorded and analyzed that the product yield of an operator on a production line is significantly low in the bonding operation process. At this time, if there is no corresponding action for this operator in combination with the management system, the information fed back by the system cannot be combined with the actual implementation of processing actions to solve the problem. Therefore, the system can not solve all problems. It must be combined with management to bring the system into full play

how to establish a personalized MES system? We must be honest in facing our manufacturing difficulties and bottlenecks, and grasp the opportunities for change and breakthrough. Through experienced MES consultants, we will face up to the problems and needs of enterprises in production and manufacturing, implement the integration of manufacturing and production management, and suggest you to introduce MES to create an all-round production capacity advantage of enterprises and enhance their overall competitiveness

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